Soda Cracker | Soda Biscuit Production solution

Soda Cracker

laminator

Vertical Mixer

The mixing capability of the mixer with dual speed and dual impeller can be up to 550KG dough.

The mixing tank can be matched with the vertical mixer. It can be used for dough conveying and storing so that the still standing and fermentation of the dough can be realized.

The inside of the mixing tank is made of stainless steel and the outer is PU painting.

The full tank is made of stainless steel.

Dough cutting with Conveyor

Function:A part of dough feeding system. To convey the cut dough pieces to the laminator or the sheeters.

Cut Sheet Laminator

Features:

Touch screen control. Design with 15 motors, 8 inverters and 4 servo motors to get accurate size and even thickness dough sheet, which contributes to better muti-layered texture of biscuits, especially for soda cracker and cream cracker.

Shortening powder duster (inside laminator)

Features:

Mesh belt vibration dusting evenly. Independent design, easy to move, clean and maintain.

Gauge Rolls

Features:

Adopt customized chilled alloy roll of exclusively formula to make rollers of high hardness, making it longer working life.
Roller is designed to be able to make super thin biscuit, by getting dough sheet thickness 0.7mm to 0.8mm evenly.
Central Control System provides practical and user-friendly operation function, including upstream follow-up joint- control function which make machine trial running and daily operation easier for operators and as well as saving operators.
Menu memory and call out function, easy for next time making same product.
Machines can be either control flexibly via touch screen or by buttons.
Roller’s gap distance adjustment adopt electricity motor-driven screw lifting, making it longer working life rather than eccentric wheel and easier operation for workers.
Adjustment accuracy: 0.01mm.
Gauge roll machine’s drive motor is installed vertically suspended which provide most effective power output to save energy and easy for cleaning and maintenance.

The dough sheet is loosened to reduce forming deviation.

Rotary Cutter

Features:

Pneumatic lifting and handwheel fine-tuning.
Automatic electric synchronization for calibrating two rolls’ speed while making pattern printed biscuit.
Central Control System provides practical and user-friendly operation function, including upstream follow-up joint- control function which make machine trial running and daily operation easier for operators and as well as saving operators.
Menu memory and call out function, easy for next time making same product.
Machines can be either control flexibly via touch screen or by buttons.
Roller’s gap distance adjustment adopt electricity motor-driven screw lifting, making it longer working life rather than eccentric wheel and easier operation for workers.
Drive motor is installed vertically suspended which provide most effective power output to save energy and easy for cleaning and maintenance.

Roller

The copper roller is a mold which can be used on the cutting and forming machine with dual rubber covered roller.

Side Scrap Recycle System

Function:

Receive the scrap from scrap pick-up conveyor and then transfer the scrap dough to the hopper of the main forming equipment at the head of the line(e.g. to laminator).

Sugar/Salt Sprinkler

The salt and sugar distributor which is made of 316 stainless steel can avoid salt corrosion.

Entrance Transfer Machine

Features:

In trial running stage or oven pre-heat stage, while oven running and no dough pieces come, pneumatically lift rear part to avoid heating from oven mesh belt so as to extend PU belt working life.
In trial running stage, pneumatic retract front part for easily retrieve dough pieces, avoid squander while them go into oven.
PU belt adopt pneumatic tension and loose, can be release in loose status in day end.

Hybrid Gas Oven

Oven sections:

4 functional temperature zones
Dough leavening-dough shaping-dough dehydration-coloring
The first and second temperature zones: direct fired temperature zone
The third and forth temperature zone: hot air convection

Features:

The hybrid gas oven can be controlled by human-computer interface.
The ignitron can be selected manually so that the flame size can be adjusted according to products.
It adopts DC motor as the power unit during power outages.
The mesh belt adopts pneumatic deviation rectifier.

Adjustable Hot Wind Convection Baking Oven (Electrical)

4 temperature zones
PID+PLC temperature control system
The air exhausters for each temperature zone can realize variable speed adjustment.
It adopts DC motor as the power unit during power outages.
The mesh belt adopts pneumatic deviation rectifier.

Straight Line Type Cooling Conveyor

Clip-Type Cooling Conveyor

Overhead Type Cooling Conveyor

Z-Type Cooling Conveyor

Rotary Stacker

Penny stacker

Vertical packing machine

PLC and HMI

The human-machine interface (HMI) can realize programmable logic control (PLC). The information can be displayed on the screen intensively. The workers can operate the machine via the touch screen and they have the access to biscuit formula at any time. The formula proportion of each kind of biscuit is different from each other, so the processing parameters of the machine are different as well. After making one kind of biscuit, the data can be recorded. You can choose the data directly without machine adjusting when making this biscuit again. The production line consists of many single machines, the data of all the machine units can be showed on one screen intensively with PLC control. By setting of the parameters, the machine can be easily controlled.

These are the main brands of the units used for the whole production line, including the system accessories of PLC and HMI. These are all international brands.

Products

Machines

Golden Bake
Head office:
NO.1, FuTian Road, Nan Xi Industrial Zone Xiang Zhou, Zhuhai, China 519075

Factory:
Smart-Tech Machinery Manufacturing Co.,Ltd
Add: Area A, 1st Floor, Building A, No. 4, Jialian Road, Tanzhou Town, Zhongshan, Guangdong, China

Huapu Food Machinery Manufacturing Co.,Ltd:
Add: NO.13pinggong 1 road, Nanping Science&Technology Industrial Zone, Zhuhai, Guangdong, China

Zhongshan Tianxiang Food Machinery Co.,Ltd:
Add: B2, Yuzhou Industrial Zone, No. 2, 5th Street, Yukang Road, Tanzhou Town, Zhongshan City

Items	Specifications
Power supply	3-380V, AC
Motor power	12Kw
Laminating layers	4-10 layers (adjustable)
Thickness of laminated dough sheet	2-15mm (adjustable)
Powder scattering device	Stainless steel mesh belt type powder scattering machine (or double-roll powder scattering machine)
Control type	User interface control, frequency control, single machine control, joint control
Control motor for sheet cutting	Japan Sanyo servo motor.
Operating method	Touch screen
Electrical device brand	France Schneider
Housing material	δ 2mm 304 stainless steel
Transition support board material	304 Stainless steel